Technical Introduction

Replaces outdated and slow control interfaces with a modern industrial PC (IPC) and high-precision Human-Machine Interface (HMI). The system features built-in standardized process parameter libraries, one-touch recipe retrieval, real-time operating data monitoring, and historical trend analysis.

Technical Advantages

Reduced Labor Reliance: Intuitive interfaces simplify operation and lower training costs for line operators.

Process Consistency: Solidifies over 60% of core parameters into standard recipes, preventing manual operational errors.

Enhanced Diagnostics: Accelerates data logging and fault troubleshooting to maintain long-term production stability.

Technical Introduction

Extends the furnace body length based on site layout (e.g., adding heating zones to lengthen from 30m to 42m/46m) while optimizing the internal conveyor and drive synchronization systems. This structural upgrade maximizes glass heating throughput and seamless loading cycle density without replacing the entire production line.

Technical Advantages

• Significant Capacity Boost: Increases hourly throughput and total production area by 15%–20%, effectively meeting peak order demands and shortening delivery cycles.
• High Cost-Efficiency: Maximizes the reuse of existing equipment (such as blower systems and structural foundations), significantly lowering total capital expenditure (CapEx) compared to purchasing a new machine.
• Optimized Thermal Efficiency: Longer heating zones allow for more gradual temperature ramp-up and balanced heat distribution, enhancing heating uniformity for continuous mass production.

Technical Introduction

Upgrades traditional high-pressure blowers by integrating high-efficiency motor drives, variable frequency control , and optimized aerodynamic impellers. The system dynamically regulates airflow and pressure output based on real-time glass heating cycles and quenching requirements.

Technical Advantages

• Significant Energy Savings: Reduces blower electrical power consumption by 8%–12%, drastically cutting daily operational costs.
• Extended Equipment Lifespan: Optimized motor operation and load control eliminate excessive mechanical stress during startup and running phases, extending blower lifespan.
• Optimized Airflow Stability: Provides smooth pressure adjustments between high-pressure quenching and low-pressure cooling phases, preventing glass breakage caused by sudden airflow surges.

Technical Introduction

Upgrades old radiation or conventional convection furnaces to advanced forced convection heating systems. Featuring patented heating structures, precise heating element matrices, and intelligent power compensation, the system delivers optimized forced air circulation and precise zone temperature control.

Technical Advantages

• Superior Heating Uniformity: Enhances heat transfer efficiency across the glass surface, eliminating heating dead zones and significantly improving overall product optical quality.
• High-End Glass Capability: Expands processing limits to comfortably handle Low-E and laminated glass, achieving optical reflection distortion under 2nd-grade industry standards.
• Energy-Efficient Operation: Reduces unit power consumption by 0.05–0.12 kWh/m², greatly lowering long-term electricity expenses and shortening the investment payback period.